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First thing that I do is solder leads
onto each motor. Good soldering skills take a little bit
of practice but it isn't difficult and it will pay big
dividends in the final product. Usually you will need
to add a capacitor array to arrest noise generated by
the brushes against the commutators inside the motor but
most Pittman motors, these included, have them built in. |
Next I like to shrink wrap the soldered connection
with a good quality shrink wrap. I got this shrink wrap
at my local electronic surplus for $1.00 per 5' section.
I would personally stay away from the shrink wrap that
you may find at Radio Shack as it is more plastic and
tends to split if shrunken too much or if too much heat
is applied.
Most shrink wrap will have it's rating printed on the
wrap. The stuff that I use is rated to 125 degrees Celsius.
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Here I have a pile of motors and wires
waiting for the next line of treatment. |
Another thing that will help eliminate transient radio
noise is to twist the motor leads or put the speed controllers
as close to the motor as possible. After I twisted the
leads together I put srhink wrap on them to keep them
together. I used clear wrap to show off the red and
black twisted pair.
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Here is the long tube of clear shrink
wrap cut into equal sections. Not only am I a stickler
about wrapping everything up neat and clean but everything
has to be wrapped to the same length. There is beauty
in symmetry :-D |
This is a test placement of the batteries.
I chose to put them here so that I could leave the larger
side for all of the electronics. |
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Now let's work on the other end of the wire. I use
gold plated crimps because they are a thicker metal
than the cheap aluminum ones that you would find at
an automotive store. They are not much more expensive
at $0.15 to $0.25 each.
After crimping it onto the wire I fill the exposed
wire on the crimp with solder to not only ensure good
conductivity but the wire will break before the crimp
will come off. Then I shrink wrap the crimped section
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For the leads that go to the batteries
and the master power switch I added an extra bit of shrink
wrap over the female quick disconnect to make sure that
nothing accidentally get grounded. I also used this bright
yellow shrink wrap to signify them as the battery leads. |
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For speed control I am using some
of Moebius' old Victor 883s. I chose these because they
are capable of handling 50 amps continuous which they
will never see from these motors. And because they will
see a maximum of 12 amps if all three motor on that side
stall the MOSFETs won't really heat up so there is no
need to replace the broken muffin fan. |
Each side of motors has its own speed
controller. This posed some problems that were not foreseen
when actual testing came around. The bot was designed
to keep all six wheel planted at all times but if one
of them loses traction then all power will go to that
wheel. Electrons want to take the easiest and shortest
path so they go through the motor that is not pulling
any current versus the stuck ones that are just short
of stalled. Note to self: next time, one ESC per motor. |
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This is a look from the back underside
of the bot. You will notice that all of the wire converges
down the center of the bot. This is to allow the chassis
to pivot without the wires interfering. The bot is also
wired to run 12V and 24V at the same time. The drive motors
are 19.1V motors running at 24V and the lifter motor is
run at 12V and the ESC for it also has a BEC (Battery
Eliminator Circuit) to supply power to the reciever and
the servos. |
The next thing couple of things were
added for the sheer cool factor. The black circle is actually
a color camera and transmitter that we had for some of
our classroom bots. It is mounted on a servo in the center
underside of the bot so that it can transmit live video
back to the reciever. It can look 60 degrees off center
in both directions. |
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Just in case the bot happens to be
driving in the dark I fitted two ultra bright white leds
on either side of the camera. They are actually trick
license plate bolts that I bought at a local auto parts
store for $5.00 |
BOOYAH! |
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Here's lookin' at you, kid |
And looking away from the camera |
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